Cutting machine is an important industrial machine. Modern techniques and sophisticated technologies are constantly being developed for cost-effective product manufacturing. At the same time, quality and accuracy should not be compromised.
In the age of automation, machines become an important part of every process. Automation machines prove to be more productive than manual labor. Automation has been consolidated in the industrial manufacturing process to ensure product consistency and accuracy while eliminating human participation. In order to boost efficiency and precision, automatic pipe cutting machines are used in mass production. New machines and processes are always being developed to provide cheaper and better alternatives.
Pneumatic Pipe Cutter Explained
Pneumatic pipe cutting machine employs a pneumatic circuit to cut pipes, reducing cutting time and increasing output rate. It’s a machine that uses compressed air to cut items to a specific size. Pneumatic cutters are also used to cut any kind of wires and bolts. A worker typically places the object to be cut into a holding device then turns it on to set the cutter in motion to trim it in the desired size.
Some pneumatic cutters are activated by an infrared light rather than a human worker. The infrared eye detects the item to be cut and delivers a signal to the pneumatic cutter to cut it.
Using pneumatic cutters safely is essential. The cutters are highly powerful, and a finger caught in the cutting jaws might easily be decapitated or injured. Using the pneumatic cutter without safety shielding is extremely risky and should never be considered.
Pneumatic cutters can cut a wide variety of materials. The amount of air pressure traveling to the tool determines its strength. By increasing the air pressure, the tool can cut through heavy materials with ease.
Things To Consider Before Buying A Pipe Cutter:
- Size: Before deciding on what pipe cutter to buy, consider what items you plan to cut and whether you will be cutting it in large, medium, or small pipes. The pieces must be measured in centimeters because the recommended cutting size for more effective production are usually calibrated in centimeters. For cutting small pipes, experts use pneumatic pipe microcutter for better results.
- How It Is Powered: Buying a power pipe cutter requires careful consideration of the power source. Today, we have pipe cutters that can be driven in various ways. Pneumatic pipe cutters work by using air pressure.
- Cutting Speed: Technology and marketing strategies seem to be rapidly evolving. As a result, rigorous testing of items is required before they are released into the market. To this purpose, all currently available pipe cutters have been thoroughly tested. The faster the pipe cutter slices through the pipe, the better. The speed at which it cuts reflects the quality and strength of the blades.
- Material: Pipes are commonly made of copper, aluminum, soft steels, and polymers. The material you will be cutting is also significant, as different pipe cutters are built using these criteria.
Pneumatic Cutting Machine Advantages
Conventional pipe cutting machines require the following procedures to cut the pipes:
- Manually cutting the pipe using a stopper.
- Handling pipe manually when cutting.
- It requires a man to cut and remove the pipe from the fixture.
But the traditional method has many drawbacks. It takes time since manual fitting and adjustment of pipe takes additional time, plus, it lacks accuracy. Because all processes are handled manually, making human mistakes is a possibility. And, it requires more labor, resulting in more human resource and labor cost.
To solve these issues, an automatic pneumatic pipe cutting machine was created. These are its objectives:
- Reduce manpower while maintaining pipe cutting precision.
- To perform the most rigid process at rapid speed.
- Development of drill automation unit to be used in today's automated factories.
- To meet the demand for mass production in a timely manner.
Moreover, pneumatic systems are preferred over other systems such as electrical or hydraulic, not just because of their reduced manufacturing cost, flexibility, and safety but since pneumatic systems are most suited for some applications that require zero contamination, such as biotech, dental, pharmaceutical, and food providers. The technique uses clean, dry compressed air to quickly move things. Air systems are simple to set up and move. They are reliable and have minimal initial setup costs because of the low pressure and low-cost components used.
The compressed air is pulled from the surrounding atmosphere and purified, so no container is required. The system is built with conventional cylinders and components. A pneumatic system's air is normally dried and devoid of moisture to avoid damaging internal components.
Pneumatic systems move cylinders quickly due to air compressor flow rates. Air is nimble and can move through pipes with little resistance. Pneumatic systems come in a wide range of sizes, its easy design and control allow operators to upgrade the system fast without impacting the surroundings.
Using compressed air instead of compressed hydraulic oil reduces the risk of fire. It’s also low maintenance due to the lack of filter replacement.
The amount of force necessary for your application must be determined because pneumatic systems produce less force. Compressed air fluctuates in pressure and generates a lot of noise. In addition, owners must safeguard their staff from hearing loss if they are using hearing aids.
Safety features protects operators and other personnel. Safety shields prevents from being in contact with moving parts. A lockout device is necessary to prevent air pressure from entering the system when it’s offline. Operators should be trained and tested on equipment safety, including lockout-tagout procedures. The equipment should be inspected regularly for safety, maintenance and mechanical problems.
Conclusion:
Pneumatic pipe cutters have come a long way in the age of automation and is here to stay to make people’s lives easier. Knowing what characteristics to look for in your pipe cutter makes it effortless in finding what you need. This article provided you with all the information about a pneumatic pipe cutter, its uses, processes, advantages, and safety procedures. Take this as a guide in purchasing and using one for your needs.
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